Tag Archives: oak

DIY Interior Sliding Barn Door on the Cheap

barndoorfront_sombI can’t tell you how good it feels to get finished with a project that you’ve put your heart and soul into for months! I’ve always wanted an interior sliding barn door, but I never had the perfect and functional spot for one until we moved. In this ‘new to us’ home their is an AC unit/storage closet right smack in the middle of the living room… most people would dislike this, but it is THE perfect place for a sliding door since it frees up your home’s footprint for foot traffic or furniture!

The Materials – I already had tons of wood pallets so the wood was free. The other materials were hard to come by, making this project take much longer than it should have, but worth the wait. I found some old Cannon Ball Starline rollers on eBay for ridiculously cheap and scoured my town for a track to house the rollers, eventually finding just what I needed at PRO Build. The track, brackets, and handle were $55 bringing my grand

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total up to $70 so far. I am extremely proud of my thriftiness on this project since barn doors and hardware online can easily reach into the thousands! I also had to buy a piece of 1 x 6 pine to attach the track brackets to and of course bolts to screw the pine into the wall’s studs. I wanted the wood of the barn door to look authentically aged so I oxidized it, well, my oxidizing specialist aka my adorable 5 year-old little guy, oxidized it & he did an amazing job! It’s very easy to make using white vinegar and 0000 steel wool that has sat for a few days… more details on how to make your own here. When all was said and done the materials were about $96 and the finished project is worth every penny!

The Build – I built just a basic backwards K design barn door (I’m sure that’s not the correct term) from images that I saw online, being very careful to measure everything twice so that the dimensions would suit our living room and door frame. The most time-consuming part of this project was taking the pallets apart, but two hammers and some elbow grease are all that’s needed. I joined biscuits and used wood glue throughout and also randomly nailed to give it a well-loved look. barn_work

The rollers and track were fairly easy to install and I made sure to secure the red mahogany-stained pine brace to the wall studs perfectly so that it could support the weight of the barn door and track. As an added detail I also painted the barn door pull in my current favorite color, aqua. The door looked a little lonely, so I found an antique four pane window on eBay and printed a picturesque mountain plains view to place inside, giving an expansive feeling when in reality it’s just a wall behind the window… so nice to have a mountain view here in Florida!

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This project makes a huge impact on our space, creating incredibly beautiful and functional Art!

Workbench / Outfeed Table of my Dreams

woodbenchtop It feels so good to have a proper place to ponder current projects! My workbench/outfeed table is finished and I couldn’t be happier with it! I made most of the base from a plan I saw on ana-white.com, a simple & sturdy workbench, but I wanted to add an inspiring top. I had 2 pallets of gorgeous oak in my workshop, so I started brainstorming… I was making this workbench because I needed the storage & I also needed a long table to push stock out of my table saw. This got me excited about soon refacing my kitchen cabinets, creating the Shaker style fronts on the table saw is a project I’ve daydreamed about for a while now, so I saved up for a Magswitch featherboard for said table saw in order to cut the rails and stiles safely… long story short, my newly acquired featherboard inspired the herringbone-pattern of my tabletop! It has an easy construction to it, but took forever to put together!! Taking apart the oak palettes is a ton of work in itself since each board, which made just one piece of my top’s puzzle, has 6 nails that I had to pry and hammer out. Once apart, I cut each end of each piece at a 45 degree angle, size of which was cut to match a template board previously made from drawing a center line down the middle of the plywood top. I needed to buy a few pieces of poplar, the green complimenting the pink oak extremely well!

outfeed workI used some scrap plywood for the top and shelf, the bottom shelf to be used as storage. I painted it in a white & mint green faux bois pattern (false wood) to match a previously painted focus wall in the room. Can ya tell I’m a wood lover?! My top was 24″ x 51″ and I wanted a two-inch overhang on each side, so I had the scrap piece of sturdy 19/32″ pine plywood cut to 28″ x 55″. This would be the piece that all the other pieces would be glued and brad nailed to. Once all the pieces are cut with the same 45 degree angle at each end, I layed them out like a puzzle on the top, sanded, glued, and nailed. I wanted the finish of this piece to stand up to dings & be somewhat slick so that boards from my table saw would glide down it. Epoxy fit the bill and is an easy finish to apply, well, easy compared to lacquer & poly. You just mix, stir, and pour on your table top… I added tape around the edges so that gravity could do it’s work and fill it. I used 2 coats of Rustoleum Super Glaze Epoxy which I picked up from Home Depot and the results are great as long as you follow the directions perfectly. After it dried for over 12 hours, I removed the tape and added a 1 x 2 frame around the edge. I couldn’t be more in love with it! The herringbone patterned wood on top looks incredible! So that’s about it… now I have an outfeed table so I can get back to daydreaming about my Shaker cabinets!

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